Worm Gear Motor
The Worm Gear Motor is combined by DC motor and worm gearbox(right angle gearbox).
The DC worm gear motor is known for its efficient power transmission. The motor is a DC motor that provides the necessary power to drive the worm shaft. The DC worm gear motor comprises several essential components, including the gearbox, gear, stator, rotor, commutator, and winding. The gearbox contains the gear consists of the worm gear (which is cylindrical that resembles a screw) and worm wheel.
DC worm gear motors are highly versatile and widely used in various applications. One of such extensive use is in aspects of robotics, home pieces of equipment such as coffee machines and smart toilets, amongst others.
DONGMING MOTOR Manufactures High Torque Small Size DC Worm Gear Motor. Worm gear motor is a DC motor with Worm Right Angle Gearbox. DC worm gear is the motor that allows transmission of power using the worm gear as the name implies. It is an efficient motor because of its high torque and low-speed generation, making it the best choice among other engines.
Worm Gear Motor
DC Worm Gear Motor
Gearbox Width: 9*20mm
Voltage: 3V~12VDC
Speed: 2RPM~250RPM
Torque: 0.1kg.cm~5kg.cm
DC Worm Gear Motor
Gearbox Width: 32mm
Voltage: 6V~24VDC
Speed: 2RPM~150RPM
Torque: 1kg.cm~30kg.cm
DC Worm Gear Motor
Gearbox Width: 32mm
Voltage: 6V~24VDC
Speed: 2RPM~150RPM
Torque: 1kg.cm~27kg.cm
Worm Gear Motor
Gearbox Width: 40.1mm
Voltage: 12V~24VDC
Speed: 2RPM~120RPM
Torque: 0.6kg.cm~60kg.cm
DC Worm Gear Motor
Gearbox Width: 40.1mm
Voltage: 12V~24VDC
Speed: 2RPM~122RPM
Torque: 1kg.cm~94kg.cm
DC Worm Gear Motor
Gearbox Width: 50mm
Voltage: 12V~24VDC
Speed: 2RPM~100RPM
Torque: 0.5kg.cm~100kg.cm
DC Worm Gear Electric Motor
Gearbox Width: 50mm
Voltage: 12V~24VDC
Speed: 2RPM~100RPM
Torque: 0.5kg.cm~90kg.cm
Benefits of Worm Gear Motor
- High Torque, High Detent Torque, High RPM, Low Noise, Small Backlash, High Precision
- Durable and High efficiency, Small Cogging Torque
- Compact size, Customized Shaft direction
- High Durability, Waterproof, Long Lifespan
- Higher Speed Range, buit-in Driver
Why Choose DONGMING MOTOR
Innovative R&D Engineering for Your Project
- Considering the rationality and convenience of the production process from the design stage.
- If our existing “standard” DC gear motor cannot provide the optimal performance, we R&D team will work with you to develop customized DC gear motor solution.
Modernized High Volume Manufacturing
4+ semi-automatic production lines, 2400000PCS DC gear motors/month
Quality & Reliability Policy
- Considering the rationality and convenience of the production process from the design stage
- Adopting the international advanced quality management system, strict management of IQC, production and QA
Effective Communication and Collaboration
- Customer needs analysis team respond to customer quickly and professionally
- Professional sale engineers provide one-stop customized services
Professional R&D engineer team work for you
From developing&research, prototype, testing, small batch test, mass production and after-sales service
Start the Custom Service for Your Project
Requirements discussion
To ensure providing the best solution of DC gear motor, the sales engineers should discuss with customer some important infomation including:
- The installation dimension for DC gear motor
- The parameter for DC gear motor includes operation load speed, operation load torque, voltage, output load current,stall torque, stall current, work cycle, working condition, noise level, lifetime,Electromagnetic shielding, etc
- The certification requirements, such as CE, ROHS, SGS, TEACH.
- The target cost and project plan.
Project Evaluation
According customer’s requirments for DC gear motor and other information of project, our R&D team analyst and evaluate the project. And to confirm provide our exsiting solution or build a new solution. If to design a new DC gear motor, DONGMING design team will provide the project evaluation report for the development time, mold cost and risk.
Prototype sample manufacturing
To confirm all requirements with customers step by step, our R&D will utilize the design software to design a product or set a 2D/3D drawing for DC gear motor.
Sample performance test
When the sample is completed, our R&D team will test the DC gear motor’s all performance with our precise test equipment. If customers have lifetime requirement, we will provide the lifetime cycle test in laboratory.
Small batch production and mass production
Start a trial production after sample working perfectly on product. Launch small batch to test customers’ market.
Finally start the mass production
We have the compeleted quality control system for production.
Delivery and after-sales service
When products ready to ship, we are also responding for logistics to make sure customer picks up all products satisfied.
If customers have any issue after sales, our team will support to solve it always.
DC Motor Types
Brushed DC Motor
Brushed DC motors work by having the coil rotate inside the surrounding magnets. The rotation of the coil causes the contact between commutator and brush to alternate, therefore switching the current flow through the coil. As a result, the brushed DC motor can operate.
Brushless DC Motor
A Brushless DC Motor (BLDC) is an electric motor powered by a direct current voltage supply and commutated electronically instead of by brushes like in conventional DC motors. BLDC motors are more popular than the conventional DC motors nowadays, but the development of these type of motors has only been possible since the 1960s when semiconductor electronics were developed.
Gearbox Types
Worm Gearbox
Worm gears operate by the friction created by turning lubricated gears. The friction is then converted into heat. By producing a low speed and high-speed torque level, worm gears are utilised as speed reducers, which implies that they are ideal for several applications. In theory, a worm gear is self-locking when the static friction angle is larger than the helix angle of the worm. The static friction angle is described as the angle where the load above will start to move.
Applications
Robotics
From robotic arms to teaching robotics and robotic toys, worm gear motor play a crucial role in facilitating precise and controlled movements.
Sanitary Automations
In dispensers, lid openers, and sensor sanitary bins, worm gear motor contribute to the seamless functioning of sanitary automation systems.
Safe and Security Systems
Electronic locks, door locks, safes, and latch closers benefit from the reliability and efficiency of worm gear motor.
Valve/Meter Mechanisms
Electric valves, gas meters, and water meters leverage worm gear motor for optimal performance.
Curtain Automation
Electric curtains and blinds are enhanced with the controlled and efficient movement provided by worm gear motor.
Coffee Machines
In the realm of coffee machines, including coffee makers and bean grinders, worm gear motor ensure precise and reliable operations.
Pet Care Devices
From anti-bark devices to pet feeders and door openers, worm gear motor contribute to the comfort and well-being of our furry friends.
Bank Automation
ATMs, coin counters, coin selectors, coin validators, and banknote counters benefit from the precision and durability of worm gear motor.
Vending Machines
Beverage vending machines, hot and cold drink dispensers, and juicer makers rely on the efficiency and reliability of worm gear motor.
Medical Care Equipment
Diagnostic equipment, medical beds, massagers, and beauty care appliances are empowered by the precision movements of worm gear motor.
Others
From BBQs and 3D printing to baby cradles, fish feeders, humidifiers, and range hoods, worm gear motor find applications in a diverse array of industries and products.
Choosing the Right Worm Gear Motor for Your Needs
A general overview of what the DC worm gear is the motor that allows transmission of power using the worm gear as the name implies. It is an efficient motor because of its high torque and low-speed generation, making it the best choice among other engines.
DC worm gear motors have been in use for many decades and have undergone tremendous improvements in design and technology over the years. The early methods of these motors were large and bulky, making them difficult to use in many applications. But as technology has developed, these motors have grown smaller, more effective, and more adaptable, making them perfect for various applications.
Over the years, DC worm gear motors have found their way into various industries, including automotive, robotics, medical equipment, and other applications. They are widely used when high torque and low speed are required, such as in smart home equipment.
In the following sections, I’ll detail the different kinds of DC worm gear motors, their structural components, benefits, drawbacks, real-life applications, things to think about when choosing a motor, and maintenance and troubleshooting advice. By the end of this guide, you will have a thorough understanding of DC worm gear motors and be able to make informed decisions when selecting one for your specific application.
Now that we have a general understanding of what DC worm gear motors are and their uses. In the subsequent sections, we’d look at the components and advantages of the Worm Gear Motors, particularly maintenance tips such as noise reduction.
Structure, Components, and Functionality of Worm Gear Motor
The DC worm gear motor is known for its efficient power transmission. The motor is a DC motor that provides the necessary power to drive the worm shaft. The DC worm gear motor comprises several essential components, including the gearbox, gear, stator, rotor, commutator, and winding.
The gearbox contains the gear consists of the worm gear (which is cylindrical that resembles a screw) and worm wheel (otherwise known as the worm shaft primarily functions to turn the worm gear motor). The gearbox also helps provide a smooth and quiet motor operation by increasing the torque and reducing the shaft’s speed. The worm gear and wheel have a distinct tooth design that allows them to transmit torque efficiently with minimum slippage. When the motor is turned on, it drives the gearbox causing rotation of both the worm shaft and the gear. This affects the rotation of both the output and input shafts at a right angle to each other.
The stationary part of the motor is the stator which houses the winding. The winding is an essential component that generates the electromagnetic field that drives the rotor. The rotor is the rotating component of the motor and contains the commutator — a segmented ring — that allows the current to flow through the winding.
The unique structure of the worm gear and worm wheel in the gearbox provides several advantages, including high torque transmission, compact size, and self-locking ability. The self-locking effect prevents the output shaft from turning back when the motor is not rotating.
The unique design of the worm gear and worm shaft allows the DC worm gear motor to provide high torque at low speed. This makes it an ideal choice for applications that require precise speed and torque control, such as conveyor systems, robotics, and machinery used in manufacturing processes. The DC worm gear motor’s components work harmoniously to deliver reliable and efficient power transmission.
The knowledge of the components and principles of worm gear functions is essential to select the best gear for your next application. So let’s look at real-life applications where this amazing motor could function.
Applications of DC Worm Gear Motor
DC worm gear motors are highly versatile and widely used in various applications. One of such extensive use is in aspects of robotics, home pieces of equipment such as coffee machines and smart toilets, amongst others.
DC worm gear motors are also used extensively in robotics. These motors are used to power the joints of robots, which require precision and control. In medical equipment, DC worm gear motors are used in applications such as pumps, ventilators, and mobility devices.
These motors provide the required torque and speed for the smooth operation of such equipment. Other DC worm gear motors applications include consumer electronics, vending machines, valves & meters, and Smart Home Equipment. These motors have many applications and are crucial for industrial and commercial products.
Self-locking in a DC Worm Gear Motor
The previous section is about DC worm gear motors and their applications. So let’s discuss another important aspect: the self-locking features that prevent reverse driving in applications requiring precise movements.
Self Locking refers to the condition whereby the gear cannot drive the worm (the main driving component of the motor). In other words, it is impossible to drive the gear backward, which can be achieved by having a smaller lead angle than the friction angle between the worm and the gear. This could occur in a static state (whereby the machine isn’t working) or a dynamic form (working condition of the machine).
Advantages and Disadvantages Of The Motor
As with any technology, DC worm gear motors have advantages and disadvantages. The technical specification and compact size of the worm gear motor make them useful in various applications, as you would see above.
In addition to their high torque and reduction ratio, worm gear motors also offer smooth operation and low noise, making them a popular choice for applications where noise and vibration must be kept to a minimum. Worm gear motor has self-locking function.
However, worm gear motors do have some disadvantages. One of the most notable drawbacks is their limited speed range and thus not suitable for applications that require high speeds. Additionally, their efficiency and power are limited, so these gears aren’t the most cost-effective option for high-power output applications.
Despite these limitations, DC worm gear motors continue to be the most sought-after for various applications due to the high torque, reduction ratio, smooth operation, low noise, and compact size. By carefully considering the advantages and disadvantages of worm gear motors, engineers and designers can select the suitable motor for their specific application and ensure that their machinery and equipment operate smoothly and efficiently.
The Things to Look for Before Choosing a Worm Gear Motor
When selecting a DC worm gear motor, it is important to consider several factors. One of the most critical factors is the torque specification by the manufacturer. This is because worm gear motors are known for their high torque capacity, which makes them ideal for applications that require huge force. The torque needs vary between various machinery’s needs which is an important factor to consider before choosing.
Another factor to consider is the speed requirement. Worm gear motors have a limited speed range, so choosing a motor that can operate within the desired speed range for the application is essential. The reduction ratio is also crucial, as it determines the motor’s output speed.
Voltage requirement is another critical factor, and choosing a motor that operates at the correct voltage for the application is essential. Efficiency is also important, impacting the motor’s overall performance. It is critical to use a high-efficiency motor to avoid energy waste and ensure the highest level of efficiency.
Another vital factor to consider is operating temperature because it might affect the motor’s lifespan. Choosing a motor that can operate within the desired temperature range for the application is important. The output speed, the size and type of the shaft, the requirement for an encoder, and the self-locking features are other aspects to consider.
It’s important to work with a reputable DC worm gear motor supplier who can provide expert advice and help you choose the right motor for your specific application. Some popular variations of DC worm gear motors include a 12V DC worm gear motor, 24V DC worm gear motor, and worm gear motor with encoder, among many others. Overall, selecting the suitable DC worm gear motor requires careful consideration of all these factors to ensure optimal performance and reliability.
Noises in Worm Gear Motor: Causes and Steps to Eliminate it.
It is common to experience some noise coming from the motor during operation. This noise can be a result of several factors, and the steps to eliminate the noise are discussed below, including:
1. The structure of the worm gear makes the DC motor shaft move up and down.The worm gear gives the axial force to the DC motor shaft. It makes the first stage noisy.
2. Misalignment: When the worm gear and wheel are not correctly aligned, it can cause excessive noise during operation. Ensure proper alignment of the components of the worm gear motor to eradicate the noise. If not, you can do it manually by realigning them; better still, you can send it to the factory to help.
3. Insufficient lubrication: If the worm gear is not well lubricated, it can cause the motor to make a grinding or screeching noise. Ensure that the gear is appropriately lubricated based on the manufacturer’s guide. This could significantly increase the motor’s lifespan.
4. Worn-out bearings: The motor’s bearings may become worn out over time, which may cause it to rattle. Look for signs of wear on the bearings, and replace them as mandatory.
5. Loose fasteners: If the screws and other fasteners holding the motor together are loose, it can cause vibration and noise during operation. So tightening loose screws or other fasteners holding the motor together is best.
In addition to the above, you can add noise-reducing measures to the DC worm gear motor. Consider adding sound-absorbing materials or installing vibration-dampening mounts to reduce noise levels.
Following these steps, you can eliminate the noise in your DC worm gear motor and ensure smooth, quiet operation. Remember to regularly maintain your motor to prevent any further noise issues in the future.
How To Reduce The Noise Of DC Worm Gear Motor?
DC worm gear motors are popularly used in robotics, automation, and Smart Home equipment applications. However, they can generate a lot of noise, disturbing and affecting the motor’s efficiency. Here are some ways to reduce the noise of a DC worm gear motor:
Lubrication: Proper lubrication is crucial to reduce the noise of a DC worm gear motor. The gears should be adequately lubricated with a high-quality lubricant. The lubricant will help to reduce the friction between the gears, which will, in turn, reduce the noise generated by the motor.
Low-speed DC motor: Using a low-speed DC motor can significantly reduce the noise generated by a worm gear motor. A low-speed motor rotates at a slower speed than high-speed motors, producing less noise. This is because the noise generated by a DC worm gear motor is proportional to its rotational speed.
The small ratio for gear: Secondly, using a small gear ratio can reduce the noise generated by a DC worm gear motor. A smaller gear ratio means that the gears in the motor will rotate at a slower speed, resulting in less noise. Additionally, a smaller gear ratio can also help reduce the motor’s load, further reducing the noise it generates.
Gear Quality: Gear quality determines the level of noise generated, so getting high-quality gear is paramount as an engineer. High-quality gears with accurate machining and a smooth surface finish will reduce noise levels significantly. Therefore, ensuring that the motor’s gears are high quality is essential.
Plastic Gear: The plastic gear is a best option to reduce the noise on first stage. Adding plastic gear to connect worm starting gear, it directly make the noise smaller. It is used in some small torque application. Plastic gear includes general plastic gear and PEEK plastic gear. PEEK gears are quiet and durable.
Mounting: Mounting the DC worm gear motor can also affect the noise level it generates. A motor that is improperly mounted can vibrate and create noise. Ensure the motor is mounted correctly and securely to reduce vibration and noise.
Reduction of load: Reducing the motor’s load can also greatly reduce the noise the DC worm gear motor generates.
Soundproofing: If all else fails, soundproofing the motor’s housing can be a solution. The housing of the motor should be appropriately sealed to prevent noise from escaping.
Lastly, using a plastic magnet or call ferrite in the motor’s design can also help to reduce the noise generated by a DC worm gear motor. These materials are known for their excellent magnetic properties, which help to reduce electromagnetic interference, resulting in less noise.
In conclusion, reducing the noise generated by a DC worm gear motor requires proper lubrication, high-quality gears, proper mounting, load reduction, and soundproofing. Implementing these measures will significantly reduce the noise generated by the motor, making it more efficient and less disturbing.
What Affects the Efficiency of DC Worm Gear Motor?
DC worm gear motors are commonly used in various industrial and consumer applications because they provide high torque at low speeds, making them suitable for heavy-duty machinery and equipment. However, the efficiency of a DC worm gear motor can be affected by several factors. In this article, we will discuss the key factors that affect the efficiency of a DC worm gear motor and how to optimize its performance.
Firstly, the quality of the worm gear and the motor itself plays a significant role in the system’s efficiency. If the gear is poorly designed or manufactured, it can cause significant friction and heat, leading to energy loss and reduced efficiency. Similarly, if the motor is not designed to handle the load or is improperly maintained, it can lead to decreased efficiency and increased wear and tear.
Secondly, the lubrication of the worm gear is crucial in ensuring the system’s smooth operation. Lubrication can increase the motor’s friction, heat, and wear and tear, decreasing its efficiency and lifespan if insufficient. On the other hand, over-lubrication can also be detrimental to the system’s efficiency by causing the gears to slip, leading to energy loss.
Thirdly, the operating conditions of the DC worm gear motor can affect its efficiency. If the motor is subjected to high temperatures or excessive loads, it can cause the system to overheat and decrease efficiency. Therefore, ensuring that the motor is operated within its rated limits and that proper cooling mechanisms are in place is essential.
Fourth, the gear ratio, which determines the speed and torque used in a DC worm gear motor, can also have a significant impact on its efficiency. The gear ratio should be selected based on the specific application requirements. A gearbox with a lower gear ratio provides higher torque output but lower speed, while a higher gear ratio provides higher speed but lower torque. Therefore, selecting the right gear ratio for the application is essential for achieving optimal efficiency.
Fifth, the structure of the gearbox can also affect the efficiency of the DC worm gear motor. The design and construction of the gearbox should be optimized to minimize friction and ensure smooth operation. A well-designed gearbox should have properly aligned gears, a robust housing, and effective sealing to prevent dust and debris from entering the system. A poorly designed gearbox can increase the friction of the motor, thereby reducing its efficiency and lifespan.
In conclusion, the efficiency of a DC worm gear motor can be optimized by using high-quality gears and motors, ensuring proper lubrication, and operating within the rated limits. By considering these factors and taking appropriate measures, users can enhance the efficiency and lifespan of their DC worm gear motor.
How To Custom A DC Worm Gear Motor?
If you want to customize a DC worm gear motor, there are a few essential factors to consider. A DC worm gear motor is a type of motor that uses a worm gear mechanism to transfer power from the motor to the output shaft. This type of motor is commonly used in various mechanical applications due to its high torque output and ability to handle heavy loads.
The first thing to consider when customizing a DC worm gear motor is the application it will be used for. This will determine the torque and speed requirements of the motor, as well as the size and shape of the motor itself. It is essential to choose an appropriately sized and rated motor for the specific application.
Worm gear motors can be made from various materials, including aluminum, steel, and plastic, which you must consider in order to choose the right materials for your next project. The materials used will affect the durability and longevity of the motor, as well as its weight and cost.
You should also consider the gear ratio of the motor. The gear ratio determines the speed and torque output of the motor and can be customized to fit the specific needs of your application. A higher gear ratio will result in a slower speed but greater torque output, while a lower gear ratio will result in a higher speed but lower torque output.
Finally, you should consider any additional features or accessories required for your application, such as encoders or brakes. These can be added to the motor during the customization to ensure it meets all your needs.
In summary, customizing a DC worm gear motor requires careful consideration of the application it will be used for, the materials and construction of the motor, the gear ratio, and any additional features or accessories that may be required. Considering these factors, you can create a perfectly tailored motor for your needs.
How To Choose Your dc worm gear motor Supplier
Choosing the right DC worm gear motor supplier can be daunting, especially when there are so many manufacturers to choose from. Consider the points below and ensure you get the best product for your needs.
First, it is vital to consider the reputation of the supplier, such as reviews, testimonials, and awards. You can also check for any industry certifications or awards that the supplier has received, as these can indicate a high level of quality and reliability.
Next, consider the range of products offered by the supplier. Do they have a wide selection of DC worm gear motors to choose from, or are they limited in their offerings? It is essential to choose a supplier that has a wide range of worm gear motors for your next project, whether that is a small motor for a hobby project or a larger motor for much wider use.
Another essential factor to consider is the supplier’s experience and expertise in the industry. You can also look for a supplier specializing in DC worm gear motors specifically, as this can indicate a deeper understanding of these motors’ unique challenges and requirements. Finally, it is important to consider the price and value of the products offered by the supplier.
In conclusion, choose a DC worm gear motor supplier that meets your needs and provides you with the high-quality products and exceptional service you deserve.